Aqua Logic Automation and Chlorination Installation Manual for model

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Aqua Logic Programming Flow Chart

Aqua Logic Automation and Chlorination

denotes conditional items

PS-4 only

(actuators, cell & remote display not included - order separately)

Installation Manual for model

PS-4 only

AQL-P-4

G

G LDLINE C ON TROLS

North Kingstown, RI 02852 USA

092028J Copyright © 2008 Goldine Controls

LDLINE C ON TROLS

www.goldlinecontrols.com 888-921-7665

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:

IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: •

READ AND FOLLOW ALL INSTRUCTIONS



!

WARNING: Disconnect all AC power during installation.



!

WARNING: Water in excess of 100 degrees Fahrenheit may be hazardous to your health.





!

WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

A green colored terminal marked “Earth Ground” is located inside the wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.



One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada.



All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada.



SAVE THESE INSTRUCTIONS

For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada and for any replacement parts or accessory products, provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation. For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid. For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid. Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. WARRANTY EXCLUSIONS: 1. Material supplied or workmanship performed by others in process of installation. 2.

Damage resulting from improper installation including installation on pools larger than the product rating.

3.

Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in product’s owners manual(s).

4.

Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s).

5.

Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE. THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.

32

Table of Contents

31

Introduction

Before You Begin................................................................... 1 Installation Steps.................................................................... 2

1. Preparing Pool/Spa Water

General Water Chemistry..................................................... 3 Salt.......................................................................................... 4

2. Mounting Equipment

Aqua Logic Control Center................................................... Temperature Sensors........................................................... Optional AQL-CL Chlorination Kit........................................ Optional Remote Controls.................................................... Optional Valve Actuators.......................................................

3. Plumbing

Pool/Spa Configuration........................................................ 8 Turbo Cell............................................................................... 9 Flow Switch............................................................................ 9

4. Electrical Wiring

Main Service.......................................................................... Grounding and Bonding........................................................ Circuit Breaker Installation and Wiring......................... ...... General Purpose Outlet........................................................ Aqua Logic Control Power................................................... High Voltage Pool Equipment.............................................. Low Voltage Wiring...............................................................

5. Configuration

Configuration Menu............................................................... 19

6. System Startup and Checkout

Before Startup...................................................................... Heater Checkout................................................................... Service Mode........................................................................

28 28 29

7. Warranty

Aqua Logic Limited Warranty..............................................

32

6 6 6 6 7

10 10 10 11 11 12 13

Introduction Before You Begin

FCC Statement

What’s Included

Before attempting to install the Aqua Logic system, check that the following components have been included in the package: Aqua Logic Electronics Unit (3) Temperature sensors with 15 ft. (5m) cable, hose clamp

What’s NOT Included

Some of the additional items that you may need to complete an installation include: Circuit breakers None are included with control—see page 10 and inside of door for suitable breakers Wire 4-conductor cable (electronics unit to remote display/keypad) Wire/conduit for 100A service from main panel to Aqua Logic Wire/conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Logic) Mounting hardware (screws, etc.) for mounting Aqua Logic and remote display/keypad Valves (use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators

Accessory Products - Order Separately AQL-CL AQL-CL-25FT AQL-WW-P-4 AQL-SS-6B-x (x=W/G/B) AQL2-POD AQL-SS-RF AQL-BASE-RF AQL2-BASE-RF AQL-DIM GVA-24 V&A-xx

The following statement is applicable if any of the wireless accessories are connected to the Aqua Logic system.

Chlorination kit Chlorination kit with 25ft cable Wired Remote Display (requires AQL-BASE-RF) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white, gray or black) Handheld Wireless Waterproof Remote with Charging Station (requires AQL2-BASE-RF) Wireless Spa Side Remote Control (AQL-BASE-RF required) Base Receiver Base Receiver Light Dimmer Relay Valve Actuator Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)

(Compliance Statement, Part 15.19): This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. WARNING (Part 15.21): Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.

Industry Canada Statement

The term “IC” before the certification/registration number only signifies that the Industry Canada technical specifications were met.

Interference

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, then the user is encouraged to try to correct the interference by one or more of the following measures: • • • •

Reorient or relocate the receiving antenna. Increase the separation between the equipment and the receiver. Connect the equipment into a power source on different circuit than the receiver. Consult the dealer or an experienced radio/TV technician for help.

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances.

1

30

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/Heater Config.) is operating properly: • Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button). • The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is active. • The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining. • The pump will automatically turn off at the end of the 5 minute heater cooldown period. For more detailed instructions on control and operation of the Aqua Logic system, refer to the Operation Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To enter service mode, push the SERVICE button once on the main unit keypad. This will initially turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service mode, the buttons on the optional remote display/keypad and the optional spa side remote will turn outputs off, but will not turn any output on. Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104ºF (40ºC). Pushing the SERVICE button again will enter a timed service mode. Service operation as described above will continue for 3 hours, then automatically return to normal operation. Push the SERVICE button once more to exit out of Service mode.

Installation Steps

Details on each installation step are presented on the following pages: 1. Prepare the pool water (page 3) General Water Chemistry Salt 2. Mounting the equipment (page 6) Aqua Logic main unit Remote display/keypad (optional) Temperature sensors Valve actuators (if applicable) 3. Plumbing (page 8) General Pool Equipment Turbo Cell Flow Switch 4. Electrical Wiring (page 10) Main service Grounding and bonding Circuit breakers Aqua Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Aqua Logic control configuration (page 19) 6. System Startup and checkout (page 28)

29

2

1. Preparing Pool/Spa Water 6. System Startup and Checkout

General Water Chemistry

Salt is required only if you are using the chlorinator features on the Aqua Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Logic configuration menu for information on enabling/ disabling the chlorinator (see page 19).

Water Chemistry

The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals (APSP). The only special requirements for the Aqua Logic are the salt level and stabilizer.

Before Startup

Before starting the Aqua Logic for the first time, be sure that the following items have been completed: 1. 2. 3. 4. 5. 6.

Pool/spa chemicals are within the recommended levels according to the chart on page 3. Pool/spa salt level is between 2700 – 3400 PPM. Properly rated circuit breakers are installed in the Aqua Logic subpanel. All wiring is performed according to NEC and local codes. The Aqua Logic is properly grounded and bonded. The Aqua Logic is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu.

Settings Menu

Heater and/or solar thermostat settings Chlorinator settings Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

Heater Checkout Follow these instructions to verify that the Aqua Logic is properly controlling the heater.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below to determine the saturation index.

Si = pH + Ti + Ci + Ai - 12.1 Calcuim Hardness

Ci

75 100 125 150

1.5 1.6 1.7 1.8 1.9

ºC

ºF

Ti

12

53

.3

16

60

.4

19

66

.5

24

76

.6

29

84

.7

34

94

.8

400 600

39

103

.9

800

200 250 300

Total Alkalinity 75 100 125 150 200 250 300

2.0 2.1

Ai 1.9 2.0 2.1 2.2 2.3 2.4 2.5

OK

2. Check that the heater is running. If not, then check: • Power is supplied to the heater. • The Aqua Logic control output is properly connected to the heater control (see ”Heater Control” wiring, page 13). • Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation—refer to the heater manual and also “Heater Control” (page 13). • Heater is turned on (“Kill Switch” is in the “ON” position). • If a heater bypass valve is installed, check that water is flowing through the heater. • The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that some heat pumps actually have be set to the lowest possible temperature.

3

28

2.2 2.4 2.5

400 600 800

2.6 2.8 2.9

How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritation may occur. -.2

1. Check that the Aqua Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following: • The heater is enabled (Configuration Menu/Heater Config.). • The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater & Spa Heater). • The filter pump is running. • If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool Solar & Spa Solar and temporarily lower the temperature settings below the current water temperature.

0

CORROSIVE

.2

SCALING

+

>

>

All Timeclocks 7-day

Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu

This selection affects ALL of the timeclock logic in the Aqua Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If “Weekend/Weekdays” option is selected then the user can enter one set of turn-on/ turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turnoff times for weekdays (Monday through Friday).

Initiate reset of all configuration parameters Move to previous/next configuration menu (config. not reset)

+

Reset all configuration parameters Move to previous/next menu (config. not reset)

>

Config. reset Confirmed

>

>

Are you sure? + to proceed

+

>

Reset Config. to Default Press +

>

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options Move to previous/next configuration menu

+

>

Units ºF and PPM

>

Toggle between 12 hour AM/PM (default) and 24 hour time format optio Move to previous/next configuration menu

+

>

Time Format 12 hour AM/PM

> >

Move to previous/next configuration menu

The pool’s chemistry must be balanced BEFORE activating the Aqua Logic’s optional chlorinator function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Logic system.

Salt (When using optional chlorinator function - requires AQL-CL chlorination kit) Salt Level

Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/ liters) if pool size is unknown. The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt. If the level is low, determine the number of gallons in the pool and add salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Aqua Logic to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

Current salt level ppm

Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values. This function is NOT reversible--be careful.

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400

27

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Gallons and (Liters) of Pool/Spa water 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 34,000 36,000 38,000 40,000 (30,000) (37,500) (45000) (52,500) (60,000) (67,500) (75,000) (82,500) (90,000) (97,500) (105,000) (112,500) (120,000)(127,500)(135,000)(142,500) (150,000)

213

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320

373

427

480

587

640

693

747

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854

907

960

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(145)

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(194)

(218)

(242)

(267)

(291)

(315)

(339)

(364)

(388)

(412)

(436)

(460)

(484)

200

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750

800

850

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950

1000 (453)

1067

(91)

(114)

(136)

(159)

(182)

(205)

(227)

(250)

(273)

(295)

(318)

(341)

(363)

(385)

(408)

(430)

187

233

327

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467

513

560

607

653

700

747

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840

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933

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280

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(148)

(170)

(191)

(212)

(233)

(255)

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(297)

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(382)

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(424)

173 (79)

217 (98)

160

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260

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(212)

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(243)

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150

180

210

240

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390

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540

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270

330

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(164)

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(218)

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(246)

(259)

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213

240

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400

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(109)

(121)

(133)

(145)

(158)

(170)

(182)

(195)

(207)

(219)

(231)

(243)

93

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140

163

187

257

280

303

327

350

373

397

420

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210

233

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(64)

(74)

(85)

(95)

(106)

(117)

(127)

(138)

(148)

(159)

(169)

(180)

(190)

(201)

(211)

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

400

(36)

(45)

(55)

(64)

(73)

(82)

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(100)

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(118)

(127)

(136)

(145)

(154)

(163)

(172)

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183

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93

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120

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173 (79)

(85)

80

90

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67

73

67

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53

(38)

67

(45)

80

(24)

(30)

(36)

40

50

60

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(61)

(48)

(68)

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2600

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(27)

(32)

(36)

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250

267

283

300

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(144)

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227

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253

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130

140

150

160

170

180

190

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(110) (81)

(117) (86)

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20

23

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40

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(14)

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63

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3400

OK

OK

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OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

3600+

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

4

Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur.

Pool Sizing Formula

Liters

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.

(pool size in meters)

Diameter x Diameter x Average Depth x 5.9

Diameter x Diameter x Average Depth x 785

Oval

Length x Width x Average Depth x 6.7

Length x Width x Average Depth x 893

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function. Valve3 Interlock If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected above and turn the valve off when: the filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least 99.0% pure. It is also acceptable to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.

Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold, the Aqua Logic will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of the valve3 output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration. Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together. Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.

if AQL-SS-6B is connected

6B Spa Config. + to view/change Select 6B Spa A 6B A, Button 1 Pool/Spa

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

10 ppm 20 ppm 30 ppm 40 ppm 50 ppm 60 ppm 70 ppm 80 ppm

(3.6)

(4.3)

(3.6)

(4.3)

9.4

10.7

12.0

13.4

14.7

16.0

18.7

20.0

21.3 (9.7)

(10.3)

4.7

5.8

7.0 (3.2) 6.0

8.2

9.4

10.5

11.7

12.9

14.0

15.2

16.4

17.2

18.7

19.8

9.0

10.0

11.0

12.0

13.0

15.0

16.0

(5.4)

(5.9)

14.0

10.0

10.8 (4.9)

11.7

12.5

13.3

(4.5)

8.0

8.7

5.3

(3.2)

6.7

(3.7)

4.0

(2.7)

8.0

(2.7)

(4.9)

(3.7)

(4.3)

7.0

8.0

(3.2)

(3.6)

(5.4)

(4.8)

(2.2)

(6.1)

(5.3)

(4.5)

(6.7)

(5.9)

(5.0)

3.3

4.2

5.0

5.9

6.7

7.5

8.4

9.2

(2.3)

(2.7)

(2.3)

(2.7)

(3.0)

(3.4)

(3.8)

(4.2)

2.7

3.3

4.0

4.7

5.4

6.0

7.4

(1.8)

(2.1)

(1.8)

(2.1)

6.7

2.0

(1.4)

1.3

2.5

(1.6)

1.7

3.0

(1.4)

2.0

3.5

(1.6)

2.3

(2.4)

4.0 (1.8)

2.7

(2.7)

4.5

(2.0)

3.0

(3.0)

5.0

(2.3)

3.3

(7.3)

(6.4)

(3.6)

(3.3)

5.5

(2.5)

3.7

6.0

(2.7)

4.0

(8.5)

(6.9)

(3.9)

6.5

(2.9)

4.3

(7.4)

(6.4)

(5.2)

9.3

(4.2)

7.0

(3.2)

4.7

(9.1)

(8.0)

(6.8)

(5.6)

10.0 (4.5)

7.5

(3.4)

5.0

(8.5)

22.7 (9.0)

(7.2)

(6.0)

(6.3)

10.7 (4.8)

8.0

(3.6)

5.3

(1

18.0

1

15.0

1

12.0

12

(6.7)

9.0

(4.1)

5.7

(.91)

(1.1)

(.91)

(1.1)

(1.2)

(1.4)

(1.5)

(1.7)

(1.8)

(2.0)

(2.1)

(2.3)

(2.4)

(2.6)

0.7

0.8

1.0

1.2

1.4

1.5

1.7

1.8

2.0

2.2

2.3

2.5

2.7

2.8

(8 (7

(5

9

(4

6

(2

3.0

3

(.45)

(.54)

(.45)

(.54)

(.64)

(.68)

(.77)

(.82)

(.91)

(1.0)

(1.1)

(1.2)

(1.2)

(1.3)

(1.3)

(1

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0

5

>

Rotates between all available remotes Move to next menu item Rotates between Pool/Spa, Filter, Lights, Heater1, Aux1, and Aux2 Move to previous/next menu item or next configuration menu

6B A, Button 1 This menu allows the user to map each button of the AQL-SS-6B to one of the standard Aqua Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3 - Lights, Button 4 - Heater1, Button 5 - Aux1 and Button 6 - Aux2.

2

(9.5)

(5.4)

8.5

(3.9)

+

>

Push to access the 6 Button Spa Side Remote options Move to previous/next configuration menu

2

(1

21.0 (8.1)

14.2

+

>

Select 6B Spa This menu only appears if more than one AQL-SS-6B is detected at power up. Select which of the available remote controls (A, B or C) is to be configured.

Gallons and (Liters) of Pool/Spa water

Current 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 34,000 36,000 38, Stabilizer Level (ppm) (30000) (37500) (45000) (52500) (60000) (67500) (75000) (82500) (90000) (97500) (105000) (112500)(120000) (127500)(135000) (142

0 ppm

+

Remote Menus Enabled

+

>

Round

>

Length x Width x Average Depth x 1000

>

(pool size in feet) Rectangular Length x Width x Average Depth x 7.5

>

Gallons

>

Toggle between Enabled (default) and Disabled Remote Menus Move to previous/next configuration menu

This feature will prevent unauthorized access to the Settings, Timers, and Configuration menus from any of the Aqua Logic’s remote display/keypads. When disabled, the remote display/keypads will only show the default menu and allow on/off control via the pushbuttons. Note that the function of the Aqua Logic’s built-in display/keypad is unchanged by this selection. Once disabled, the only way to enable “Remote Menus” is to use the local display/keypad.

26

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off. Solar – the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur. Low Speed of a 2-speed Filter Pump – the Aqua Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation. Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Aux button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 15 ft. (5m) long. Call the Goldline Service Dept. (888-921-7665) for information regarding longer cables.

Aux1 Interlock If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer. Aux1 Freeze Protection This function protects the pool, plumbing, and equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Logic will turn on the aux relay to circulate the water. IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

+

>

+

>

Valve3 Function Solar

>

Push to access Valve3 options Move to previous/next configuration menu item Rotates between Timeclock (default), Solar, In-Floor Cleaner, and Super Chlorinate Move to next menu item

>

Toggle between Enabled and Disabled (default) Valve3 Interlock Move to next menu item

>

Toggle between Enabled and Disabled (default) Valve3 Freeze Move to previous/next configuration menu

>

for all functions except solar

+

>

Valve3 Freeze Disabled

+

>

Valve3 Interlock Disabled

Aqua Logic Control Center The Aqua Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is important not to block the four sides of the control. Do not mount the Aqua Logic inside a panel or tightly enclosed area.

Aux1 Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Aux1 output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the aux1 output is turned from off to on.

Valve3 Config. + to view/change

2. Mounting the Equipment

Valve3 Function Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the Timers Menu (see Operations Manual). The VALVE3 button can also be used to turn the valve output on or off.

25

Temperature Sensors

Three sensors are included with the Aqua Logic. A water sensor and an air sensor must be installed at all times for proper operation. A solar sensor is required if the solar function or “dual equipment” is enabled.

Water Sensor

This sensor is used to measure the pool/spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram. 1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs. 2. Insert sensor until O-ring collar sits flush on the hole. 3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not overtighten. 4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with insulation and white paint.

Air Sensor

Mount the air sensor outdoors. ! IMPORTANT: Mount the air sensor out of direct sunlight.

Solar Sensor (Spa Sensor if using “Dual Equipment”)

For solar applications, mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors. For Dual Equipment applications, mount the sensor after the spa filter but before the heater (see page 8). Use additional cable (20 AWG) if necessary.

Optional AQL-CL Chlorination Kit The AQL-P4 requires the use of the AQL-CL or AQL-CL-25FT chlorination kit when using the chlorinator function. This kit contains a Turbo Cell, cell unions and flow switch. Refer to pages 9 and 18 for plumbing and wiring instructions.

Optional Remote Controls Goldline offers a variety of wired and wireless remote control options for the Aqua Logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the Control Center.

Wired Remote Controls

Up to 3 wired remote controls can be installed. See page 17 for wiring information. AQL-WW-P4 The AQL-WW-P4 display/keypad must be mounted indoors or in a weather protected area (rain should 6

never touch the unit). The display/keypad is designed to mount onto a standard electrical utility box (same box as a single light switch, ideal for new construction) or can be mounted directly onto any wall surface. When selecting a location, note that the wire to the Aqua Logic main unit must be less than 500’ long. Refer to the remote’s installation instructions as well as the steps below:

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the keypad. See diagram below.

Lights Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the lights are turned from off to on.

2. Screw the baseplate in the desired position (screws supplied by installer). Remote Keypad

Lights Interlock If enabled, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

push up here to remove cover

3. See “Electrical Wiring” (page 17) for instructions on running the cable from the Aqua Logic main unit to the remote display/keypad. AQL-SS-6B-x (x=W, G or B for White, Gray or Black) The AQL-SS-6B is a double insulated, waterproof device which is intended for installation at the water's edge. The remote control comes with an attached 150’ cable and is typically installed at the tile-line of the spa wall, or in the deck, within arm's reach of a pool/spa occupant. Refer to the AQL-SS-6B installation manual for specific mounting and wiring information.

Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Logic will energize the lights relay. IMPORTANT: this only enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

Wireless Remote Controls

Aux1 Relay Standard

>

+

>

Toggle between Standard (default) and Dimmer Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Aux1 Interlock Move to next menu item

>

Toggle between Enabled (default) and Disabled Aux1 Freeze Move to previous/next configuration menu

for all functions except solar and low speed of 2-speed filter pump and dimmer

Aux1 Interlock Disabled

+

for all functions except low speed of 2-speed filter pump

+

>

Aux1 Freeze Enabled

! WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swim-

Optional Valve Actuators If using the actuators supplied with the Aqua Logic—note that the internal cams in the actuator may have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action. RETURN

SUCTION IN

OUT

OUT

for manual on/off, countdown timer and timeclock functions

Push to access Aux1 options Move to previous/next configuration menu item Rotates between Manual On/Off (default), Countdown Timer, Timeclock Solar, Low speed of a 2-speed pump options, and Super Chlorinate Move to next menu item

>

+

>

AQL-SS-RF Wireless Spa Side Remote Control The AQL-SS-RF is a waterproof portable remote control that is designed to be used in and around the pool/spa area. The unit floats and can be left in the pool/spa water for easy access.

Aux1 Function Manual On/Off

+

>

AQL-BASE-RF/AQL2-BASE-RF Base Receiver This optional base receiver must be installed if the wireless spa side remote (AQL-SS-RF) is used. To install the base receiver, remove the knockout on the upper left side of the Aqua Logic main control unit, insert the base receiver, and then tighten the nut from the inside. Also refer to the Base Receiver manual and the diagram on page 17.

Aux1 Config. + to view/change

>

The wireless remotes require the user to run the “Teach Wireless” routine in the Settings Menu. This information can be found in the Aqua Logic Operation Manual and the owner’s manual of each remote.

NOTE: The configuration parameters for the Aux2 output is the same as shown below for Aux1.

>

A single Base Receiver must be installed on the Aqua Logic in order to use the AQL-SS-RF wireless spa side remote control. With the Base Receiver installed, there is no limit on the number of wireless remotes that can used. The maximum distance between the wireless remote and the base receiver on the Aqua Logic main control unit is 400 feet (120m) line of sight or 200 feet (60m) through walls, etc. If in doubt about the distance, test operation before installing the remote.

IN

mers may become entrapped underneath the cover.

Aux1 Function Manual On/Off (default)—the aux relay will alternate between turning on and off when the aux button is pressed. There is no automatic control logic. Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time (see Timers Menu, Operation Manual). The AUX button can also be used to turn the output off.

IN (Common)

7

OUT (Common)

24

Solar Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating. Solar Priority If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally.

Lights Relay Standard

> >

+

+

>

for all functions except low speed of 2-speed filter pump

+

>

Lights Freeze Disabled

These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves (suction and return). Refer to the diagram below. HIGH VOLTAGE LIGHTS

High Voltage Relays

>

Toggle between Standard (default) and Dimmer Move to next menu item or previous/next configuration menu

>

Valve Outputs

Filter Pump Lights Aux 1 Aux 2

Push to access Lights options Move to previous/next configuration menu item Rotates between Manual On/Off (default), Countdown Timer, Timeclock Solar, Low speed of a 2-speed pump options, and Super Chlorinate Move to next menu item

for all functions except solar and low speed of 2-speed filter pump and dimmer

Lights Interlock Disabled

“Standard” Pool/Spa system configuration

Pool/Spa Suction Pool/Spa Return Valve 3

SOLAR BOOST PUMP

POOL/SPA SUCTION VALVE

MANUAL VALVE

CHECK VALVE FILTER

MANUAL VALVE

SPA BLOWER

Solar – the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur. Low Speed of a 2-speed Filter Pump – the Aqua Logic will turn on the lights relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

23

POOL/SPA RETURN VALVE

MANUAL VALVE

CHECK VALVE

WATER FEATURE VALVE

WATER FEATURE PUMP

(prevents draining of raised spas)

ISOLATED WATER FEATURE IN-FLOOR CLEANER

SPA JET PUMP

Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock in the Timers Menu (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output on and off.

FLOW SWITCH

POOL SWEEP BOOST PUMP

HEATER BYPASS VALVE (manual)

TWO-WAY VALVE

Toggle between Enabled and Disabled (default) Lights Freeze Protectio Move to previous/next configuration menu

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The lights relay will turn off automatically after a programmed time (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output off.

COLOR WHEEL

CELL

POOL/SPA TEMPERATURE SENSOR

Toggle between Enabled and Disabled (default) Lights Interlock Move to next menu item

Manual On/Off—the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic.

FIBER OPTIC LIGHT SOURCE

HEATER SOLAR VALVE

FILTER PUMP

(prevents draining of raised spas)

POOL VACUUM VALVE

Lights Function Although designated as the “Lights” output, the function of the lights relay is similar to the aux1 and aux2 relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.

LOW VOLTAGE LIGHTS

CHECK VALVE

ENERGY FILTER

>

TRANSFORMER

SOLAR TEMPERATURE SENSOR

CHECK VALVE

>

for manual on/off, countdown timer and timeclock functions

+

>

Lights Function Manual On/Off

+

>

Lights Config. + to view/change

3. Plumbing

SPA

PUMP

SKIM

SUCTION CLEANER

SPILLOVER

MAIN DRAIN

POOL ENERGY SAVER PRESSURE CLEANER

POP-UP

POP-UP OVERFLOW

POP-UP

RETURN JET POP-UP

VALVE WATER FEATURE

NON-BOOST PRESSURE CLEANER

PUMP WATER FEATURE

PRESSURE CLEANER

Some important notes regarding the Aqua Logic control of Standard Pool/Spa systems: In Pool/Spa Config., select:

Pool/Spa Setup Pool and Spa

1. The Aqua Logic can be programmed to accommodate spa spillover, if desired. 2. A conventional heater (gas or heat pump) and solar can be used to heat both the pool and the spa. 3. If the chlorinator cell is plumbed prior to the pool/spa return valve, then both the pool and the spa can be chlorinated 4. The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature, depending on the current operation of the pool. The temperature will only be displayed when the filter pump is running. 5. If any water feature or pressure side cleaner boost pumps are used, be sure to enable the “interlock” feature (see “Configuration Menu” for details) to ensure that the pumps operate only when the filter pump is on and the system is in the “pool only” operating mode. 6. The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool. 7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. 8

Heater1 If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate “pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Turbo Cell (supplied with AQL-CL chlorination kit) The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:

Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped. When enabled, the Aqua Logic will continue to run the filter pump for 5 minutes after the heater turns off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX remaining” message will scroll on the display.

12” min

Flow switch after cell

When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.

The cell may be mounted vertically or horizontally, and water can move in either direction through the cell. Install using the 2" unions provided. Tighten unions BY HAND for a watertight seal. For systems with 1½“ plumbing use adaptors (provided by installer).

Heater Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time until the pool (or spa) is heated up to the desired temperature setting (see Settings Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.

Flow Switch (supplied with AQL-CL chlorination kit)

Allow Low Speed This menu only appears if the pool filter is configured for 2-speed operation. During default operation, high speed mode is used whenever the heater is on. If Allow Low Speed is “Enabled”, low speed will be allowed whenever the heater is on.

Solar Disabled if “Solar” is enabled

Solar Extend Disabled

if “Solar” is enabled

Solar Priority Disabled

+

+ + +

>

! IMPORTANT: To ensure proper operation, verify that the arrow on the flow switch points in the direction of water flow.

Solar Config. + to view/change

>

! IMPORTANT: There must be at least a 12" (30cm) straight pipe run before (upstream) the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm) of straight pipe.

>

The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Logic starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system.

>

Flow switch before cell

>

Push to access solar options Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Solar Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Solar Extend Move to next menu item

>

Toggle between Enabled and Disabled (default) Solar Priority Move to previous/next configuration menu

Solar If the solar control logic is “Enabled”, several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be setup for solar logic (page 25). If the solar is operated by a pump, then one of the AUX relays must be set up for solar logic (page 24). Also, the “solar” temperature sensor must be installed. This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available. If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate pool and spa desired temperature settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

9

22

4. Electrical Wiring

V1=Aux1, V2=Aux2 This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled, Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output. When disabled (default), the return and suction pool/spa valves function normally. Filter Off Valve Change This menu appears only if Pool/Spa setup is set to “Pool and Spa - Std”. When enabled (default), the filter pump will shut off for 35 seconds whenever the Pool/Spa valves are turning. The pump will NOT shut off when a heater is in Heater Cooldown mode.

+

>

Freeze Temp 38ºF

+

>

Freeze Protect Enabled

+

>

Filter Pump 1 Speed

+

>

Filter Pump Config. + to view/change

>

Push to access pump options Move to previous/next configuration menu

>

Toggle between 1-speed (default) and 2-speed options Move to next menu item

>

Toggle between Enabled (default) and Disabled Freeze Protection Move to next menu item or previous/next configuration menu

>

Adjust the desired freeze protection temperature (33ºF - 42ºF) Move to previous/next configuration menu

Cell Remote Keypad

“Local” Display

Heater Output Sensor Inputs Valve Connectors

x x

Flow Switch High Voltage Relays Subpanel Control Power Input

Filter Pump Select single speed or 2-speed pump. If a 2-speed pump is configured, one of the AUX relays must also be configured to control the low speed motor winding on the pump (see page 12 for wiring and page 24 for AUX configuration). See the Operation Manual for specific information regarding the control logic for 2-speed pump operation. Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage. If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold (see below), the Aqua Logic will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the Pool/Spa sub-menu (see page 20), the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The chlorinator will not operate if freeze protection is the only reason the pump is running. Freeze Protection Temperature Select the temperature to be used for freeze protection. Temperature is adjustable from 33ºF - 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have freeze protection enabled.

if “Heater1” is enabled

Heater1 Extend Disabled

+ +

>

Heater1 Cooldown Disabled

>

if “Heater1” is enabled

+

>

Heater1 Disabled

+

>

Heater1 Config. + to view/change

>

Push to access heater options Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Heater 1 Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Heater 1 Cooldown Move to next menu item

>

Toggle between Enabled and Disabled (default) Heater 1 Extend Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Move to next menu item or previous/next configuration menu

if “Heater1” is enabled and 2-speed filter pump is enabled

+

>

Allow Low Speed Disabled

21

The Aqua Logic Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the Control Center. Always: -Ensure that Power is disconnected prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper conductors only

Main Service (Power to the Circuit Breaker Subpanel) The Aqua Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1, L2, N, and ground) from the primary house electrical panel to the main power connections on the Aqua Logic circuit breaker base. The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum.

Grounding and Bonding Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar. Also ground each piece of high voltage (120 or 240VAC) equipment that is connected to the Aqua Logic control relays or circuit breakers. The Aqua Logic should also be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Aqua Logic enclosure.

Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer. Refer to the circuit breaker chart on the following page for a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturer’s rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes. 10

BRD MH-T QT HOMT TBBD

BRD GFCB MH-T MP-GT QPF QT HOMT HOM GFB TBBQ

GFCB Filler Plates BRFP LX100FP QF3 HOMFP FP-1C-TB

Pool/Spa Config. + to view/change Pool/Spa Setup Pool and Spa if “Pool and Spa” is selected

Spa - CountDn 00:30

if “Pool and Spa” is selected

General Purpose Outlet If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the Aqua Logic enclosure. Per code, the receptacle should be a GFCI type. Alternatively, connect a standard receptacle to a GFCB.

Aqua Logic Control Power

Spa Spillover Enabled

+

+ +

+

>

Push to access Pool/Spa options Move to previous/next configuration menu item

>

Rotates between Pool and Spa, Spa Only, and Pool Only (default) optio Move to next menu item

>

Adjust time setting (Manual on/off, 0:05, 0:10, 0:15..., (default is 4:00)) Move to next menu item

>

Toggle between Enabled and Disabled (default) Spa Spillover Move to next menu item or previous/next configuration menu

>

Toggle between Pool Only (default) and Spa Spillover options Move to next menu item or previous/next configuration menu

if “Pool and Spa” is selected and if “Spa Spillover” is enabled

Filter Operation Spa Spillover

+

>

if “Pool Only” or “Spa Only” is selected

The Aqua Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers.

V1=Aux1, V2=Aux2 Disabled

+

>

BR MP-T QP HOM TB

Quad

>

BR Cutler-Hammer MP-T Murray QP Siemens HOM Square D TB Thomas & Betts

Twin

>

Single Double

>

Manufacturer

>

SUITABLE LISTED BREAKERS

>

Toggle between Enabled and Disabled (default) Move to previous/next configuration menu

>

Toggle between Enabled (default) and Disabled Move to previous/next configuration menu

if “Pool and Spa-Std” is selected

Filter Off Valve Change: Enabled

+

>

! WARNING: 120VAC only (permanent damage if connected to 240V)

Pool/Spa Setup If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and pushing the POOL/SPA button on the display/keypad will have no effect. If “Pool and Spa” is selected, then the pool/spa suction and return valve actuators should be connected to the Aqua Logic. Pressing the POOL/SPA button on the display/keypad will allow the homeowner to alternate between pool and spa operation. For more information on “Pool and Spa”, refer to the Plumbing section on pages 8.

Factory Prewired 120, 2VA

Spa CountDn This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Aqua Logic automatically returns the valves to their previous positions. It is programmed in increments of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on during this time period. Spa Spillover When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both suction and return valves switched to spa) and “Spillover” (suction valve switched to pool and return valve switched to spa) by successive presses of the “Pool/Spa) button. Filter Operation If “Spa Spillover” is selected, the Aqua Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.

Field Wired

If “Pool Only” is selected, then the Aqua Logic will switch the pool/spa valves to the “pool only” position at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. This may be desirable on some systems with in-floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or the super chlorinate is running.

11

20

5. Configuration Setup After plumbing and wiring are complete, the Aqua Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Aqua Logic what equipment is connected and how each should be controlled.

Accessing the Configuration Menu

Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Aqua Logic menu system, refer to the Operation Manual.

High Voltage (120/240V) Pool Equipment All Aqua Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.

240 VAC Load

120 VAC Load

120 VAC Load

To access the Configuration Menu Press repeatedly until “Configuration Menu” is displayed

> Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

>

Configuration Menu-Unlocked

Menu

>

Configuration Menu-Locked

> Move to configuration menu

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Each item needs to be programmed and may contain additional sub-menu items. Refer to the following pages for information on programming.

+

>

+

>

Display Salt

>

Chlorinator Disabled

+

>

Push to access Chlorinator option Move to next configuration menu Toggle between Chlorinator Enabled and Disabled (default) Move to next menu item

>

Toggle between Display Salt (default) and Minerals Move to previous/next configuration menu

>

Wiring relays for 120 VAC Pool Equipment

Wiring GFCB for 120 V Pool Equipment

! WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swim-

mers may become entrapped underneath the cover.

Configuration Menu Items Chlor. Config. + to view/change

Wiring relays for 240 VAC Pool Equipment

Two speed filter pump: Requires 2 relays (FILTER plus one of the AUX relays) for proper operation of both speeds. ! IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 21.

Lo Speed Hi Speed Common Ground

Chlorinator If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell and flow switch must also be installed and the Aqua Logic will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled (default), then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed. When the chlorinator is enabled, the Aqua Logic will automatically detect and control any Aqua Rite(s) that is installed in the system (see page 18).

2-Speed Filter Pump

N L2 L1 G

Display Allows for the display of salt (default) or mineral values.

+

>

Cell Type T-CELL-15

>

Toggle between T-CELL-5 and T-CELL-15 (default) Move to next menu item

Cell Type Selection The Cell Type Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration Menu. The options are T-CELL-5 or T-CELL-15 (default). Make the proper selection based on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the TCELL-5 is typically used. The T-CELL-15 is for pools up to 40,000 gallons.

19

Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting. Low voltage lights will require an external transformer. For lighting systems that have both a light source and color wheel, connect the light source to the “Lights” relay and then connect the color wheel to one of the AUX outputs.

12

Low Voltage Wiring

Flow Switch

Valve Actuators

Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Aqua Logic Control Center at the position shown in the diagram on page 10. Ensure that the connector catch “snaps” in order to provide a reliable connection.

For installations with solar heating, Goldline offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor. The “xx” indicates the valve type from the 3 choices below:

Turbo Cell

The Aqua Logic can control up to three automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction (Valve2) and return (Valve1) valves. Valve3 is for general purpose use (solar, water feature, in-floor cleaner, etc.).

-1P -2P

1.5” Positive Seal 2” Positive Seal

The Aqua Logic is compatible with standard valve actuators manufactured by Hayward, Pentair/Compool, and Jandy. See diagram on page 10 for the location of valve connectors.

Heater Control

The Aqua Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline Tech support, 888-921-7665. Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters.

Only applicable if the chlorinator function is enabled. The Turbo Cell should be plugged in after the Aqua Logic cover panel is put back in place. Refer to page 10 for the location of the connector.

Goldline Aqua Rite Chlorinator

The Aqua Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capacity is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used. Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite. NOTE: There must be only 1 "primary" unit. All other Aqua Rite units must be configured as "secondary".

4 3 2

Jumper Installed For Primary (Factory Default)

Generic Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Aqua Logic does NOT control the power going to the heater. 2. Wire the Aqua Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire. 3. Set any ON/OFF switch on the heater to ON. 4. Set the thermostat(s) on the heater to the maximum (hottest) setting.

1

GREEN YELLOW BLACK RED

Jumper Removed For Secondary(s)

Additional Aqua Rite(s) (if required)

Aqua Rite (Secondary)

Aqua Rite (Primary)

Aqua Logic

NOTE: Primary/Secondary jumper is located underneath small circuit board.

x x

Pool/Spa Air Solar Heater

Aqua Logic

Kill Switch

Heater

GRN YEL BLK RED

green

4

yellow

3 2

black

1

red

Thermostat

Ignition/Valve

13

18

4 3 2 1

GRN YEL BLK RED

Aqua Rite

Remote Display/Keypad

Laars Heaters

Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Aqua Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Aqua Logic main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc. Refer to diagram below.

1. 2. 3. 4. 5.

The Aqua Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately).

to limit switches

3.75 ”

remove jumper

1 2 3 4

x x

Turn power off to heater. Remove factory jumper from terminal block. Wire Aqua Logic to the heater as shown. Ensure toggle switch is in the ON position. Set heater thermostats to maximum position.

Remote Display unit Pool/Spa Air Solar Heater

white

x x

Pool/Spa Air Solar Heater

4.50 ” white

4321

Fusible Link

Alternative Concealed Wiring

500 ft max If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal block. Two remotes can be wired back to the Aqua Logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire run from the Aqua Logic main unit to the furthest remote display/keypad is 500 ft (160m).

Base Receiver

Plug in the pigtail connector from the wireless base receiver into the “wireless” connector on the main PCB in the Aqua Logic control unit. Connector for Base Receiver

Base Receiver (AQL-BASE-RF or AQL2-BASE-RF)

Hayward Heaters

Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote Control Connections” and the diagram below: 1. 2. 3. 4. 5. 6.

Turn off power to heater. Wire Aqua Logic to terminals 1 & 2 (see diagram). Leave jumper attached to terminals 4 & 5. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up). Turn heater power back on. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Aqua Logic will take control). 7. Heater display should be “bO” (for “bypass On). 8. Heater will fire whenever Aqua Logic requests (when Aqua Logic “Heater” LED is illuminated). ºC ON

ºF OFF

Dipswitch located on heater circuit board

Main PCB

x x

PK

x x

W R

Tighten nut

BK R Do not remove jumper Terminal block located at electrical junction box

17

14

Pool/Spa Air Solar Heater

STA-RITE Heater

Pentair/Purex/MiniMax 1. 2. 3. 4.

Turn power off to heater. Remove factory installed jumper from the “Ext Switch” connector. Wire the Aqua Logic to the “Ext Switch” connector as shown below. The wires to the Aqua Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater. 5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”. 6. Set the “Pool” and “Spa” thermostats to their maximum settings.

Turn power off to heater. Remove upper jacket and open the control box. Remove the jumper for the “fireman’s switch. Wire to the Aqua Logic using wire rated for 105°C minimum.

Fireman’s Switch

Operating ‘Control

Remove Factory Jumper

Ext. Switch

1. 2. 3. 4.

x x

MINIMAX

Pool/Spa Air Solar Heater

Terminal Board

x x

Pool/Spa Air Solar Heater

STA-RITE

Raypak RP2100 Pool/Spa Heater 1. 2. 3. 4. 5.

Turn power off to heater. Push the mode button to “spa” mode. Set the temperature to the maximum. Push the mode button to “OFF”. Lastly, plug the prewired connector in the P7 position on the board.

Temperature Sensors

The Aqua Logic utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar temperature) are included. If the Aqua Logic is being used to control a solar heating system, the solar sensor is required. The sensors are provided with a 15 ft. cable. If a longer cable is required, contact the Goldline service dept. (888-921-7665) for information on suitable cable types and splices. See page 6 and 16 for installation information.

! IMPORTANT: The heater will display “OFF” when it is being remotely controlled by the

Aqua Logic. Some homeowners see the “OFF” display and, thinking this is a mistake, change the mode to “POOL” or “SPA” which then disables the remote control by the Aqua Logic. To prevent this: Remove the heater touch pad connector (P5) which will disable the touchpad. Orange Black Stripe

POOL/SPA SENSOR

AIR SENSOR

Black Orange Stripe

Light Blue

P7

x x

Pool/Spa Air Solar Heater

Drawing is for dig heater. If heater millivolt (analo run red wires fr Fireman’s Swi to heater relay.

x x

SOLAR/SPA SENSOR

RAYPAK RP2100

15

16

Pool/Spa Air Solar Heater

STA-RITE Heater

Pentair/Purex/MiniMax 1. 2. 3. 4.

Turn power off to heater. Remove factory installed jumper from the “Ext Switch” connector. Wire the Aqua Logic to the “Ext Switch” connector as shown below. The wires to the Aqua Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater. 5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”. 6. Set the “Pool” and “Spa” thermostats to their maximum settings.

Turn power off to heater. Remove upper jacket and open the control box. Remove the jumper for the “fireman’s switch. Wire to the Aqua Logic using wire rated for 105°C minimum.

Fireman’s Switch

Operating ‘Control

Remove Factory Jumper

Ext. Switch

1. 2. 3. 4.

x x

MINIMAX

Pool/Spa Air Solar Heater

Terminal Board

x x

Pool/Spa Air Solar Heater

STA-RITE

Raypak RP2100 Pool/Spa Heater 1. 2. 3. 4. 5.

Turn power off to heater. Push the mode button to “spa” mode. Set the temperature to the maximum. Push the mode button to “OFF”. Lastly, plug the prewired connector in the P7 position on the board.

Temperature Sensors

The Aqua Logic utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar temperature) are included. If the Aqua Logic is being used to control a solar heating system, the solar sensor is required. The sensors are provided with a 15 ft. cable. If a longer cable is required, contact the Goldline service dept. (888-921-7665) for information on suitable cable types and splices. See page 6 and 16 for installation information.

! IMPORTANT: The heater will display “OFF” when it is being remotely controlled by the

Aqua Logic. Some homeowners see the “OFF” display and, thinking this is a mistake, change the mode to “POOL” or “SPA” which then disables the remote control by the Aqua Logic. To prevent this: Remove the heater touch pad connector (P5) which will disable the touchpad. Orange Black Stripe

POOL/SPA SENSOR

AIR SENSOR

Black Orange Stripe

Light Blue

P7

x x

Pool/Spa Air Solar Heater

Drawing is for dig heater. If heater millivolt (analo run red wires fr Fireman’s Swi to heater relay.

x x

SOLAR/SPA SENSOR

RAYPAK RP2100

15

16

Pool/Spa Air Solar Heater

Remote Display/Keypad

Laars Heaters

Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Aqua Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Aqua Logic main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc. Refer to diagram below.

1. 2. 3. 4. 5.

The Aqua Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately).

to limit switches

3.75 ”

remove jumper

1 2 3 4

x x

Turn power off to heater. Remove factory jumper from terminal block. Wire Aqua Logic to the heater as shown. Ensure toggle switch is in the ON position. Set heater thermostats to maximum position.

Remote Display unit Pool/Spa Air Solar Heater

white

x x

Pool/Spa Air Solar Heater

4.50 ” white

4321

Fusible Link

Alternative Concealed Wiring

500 ft max If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal block. Two remotes can be wired back to the Aqua Logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire run from the Aqua Logic main unit to the furthest remote display/keypad is 500 ft (160m).

Base Receiver

Plug in the pigtail connector from the wireless base receiver into the “wireless” connector on the main PCB in the Aqua Logic control unit. Connector for Base Receiver

Base Receiver (AQL-BASE-RF or AQL2-BASE-RF)

Hayward Heaters

Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote Control Connections” and the diagram below: 1. 2. 3. 4. 5. 6.

Turn off power to heater. Wire Aqua Logic to terminals 1 & 2 (see diagram). Leave jumper attached to terminals 4 & 5. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up). Turn heater power back on. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Aqua Logic will take control). 7. Heater display should be “bO” (for “bypass On). 8. Heater will fire whenever Aqua Logic requests (when Aqua Logic “Heater” LED is illuminated). ºC ON

ºF OFF

Dipswitch located on heater circuit board

Main PCB

x x

PK

x x

W R

Tighten nut

BK R Do not remove jumper Terminal block located at electrical junction box

17

14

Pool/Spa Air Solar Heater

Low Voltage Wiring

Flow Switch

Valve Actuators

Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Aqua Logic Control Center at the position shown in the diagram on page 10. Ensure that the connector catch “snaps” in order to provide a reliable connection.

For installations with solar heating, Goldline offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor. The “xx” indicates the valve type from the 3 choices below:

Turbo Cell

The Aqua Logic can control up to three automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction (Valve2) and return (Valve1) valves. Valve3 is for general purpose use (solar, water feature, in-floor cleaner, etc.).

-1P -2P

1.5” Positive Seal 2” Positive Seal

The Aqua Logic is compatible with standard valve actuators manufactured by Hayward, Pentair/Compool, and Jandy. See diagram on page 10 for the location of valve connectors.

Heater Control

The Aqua Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline Tech support, 888-921-7665. Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters.

Only applicable if the chlorinator function is enabled. The Turbo Cell should be plugged in after the Aqua Logic cover panel is put back in place. Refer to page 10 for the location of the connector.

Goldline Aqua Rite Chlorinator

The Aqua Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capacity is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used. Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite. NOTE: There must be only 1 "primary" unit. All other Aqua Rite units must be configured as "secondary".

4 3 2

Jumper Installed For Primary (Factory Default)

Generic Heaters 1. Wire heater to 120/240V power source per the instructions in the heater manual. The Aqua Logic does NOT control the power going to the heater. 2. Wire the Aqua Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire. 3. Set any ON/OFF switch on the heater to ON. 4. Set the thermostat(s) on the heater to the maximum (hottest) setting.

1

GREEN YELLOW BLACK RED

Jumper Removed For Secondary(s)

Additional Aqua Rite(s) (if required)

Aqua Rite (Secondary)

Aqua Rite (Primary)

Aqua Logic

NOTE: Primary/Secondary jumper is located underneath small circuit board.

x x

Pool/Spa Air Solar Heater

Aqua Logic

Kill Switch

Heater

GRN YEL BLK RED

green

4

yellow

3 2

black

1

red

Thermostat

Ignition/Valve

13

18

4 3 2 1

GRN YEL BLK RED

Aqua Rite

5. Configuration Setup After plumbing and wiring are complete, the Aqua Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Aqua Logic what equipment is connected and how each should be controlled.

Accessing the Configuration Menu

Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Aqua Logic menu system, refer to the Operation Manual.

High Voltage (120/240V) Pool Equipment All Aqua Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.

240 VAC Load

120 VAC Load

120 VAC Load

To access the Configuration Menu Press repeatedly until “Configuration Menu” is displayed

> Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

>

Configuration Menu-Unlocked

Menu

>

Configuration Menu-Locked

> Move to configuration menu

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Each item needs to be programmed and may contain additional sub-menu items. Refer to the following pages for information on programming.

+

>

+

>

Display Salt

>

Chlorinator Disabled

+

>

Push to access Chlorinator option Move to next configuration menu Toggle between Chlorinator Enabled and Disabled (default) Move to next menu item

>

Toggle between Display Salt (default) and Minerals Move to previous/next configuration menu

>

Wiring relays for 120 VAC Pool Equipment

Wiring GFCB for 120 V Pool Equipment

! WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swim-

mers may become entrapped underneath the cover.

Configuration Menu Items Chlor. Config. + to view/change

Wiring relays for 240 VAC Pool Equipment

Two speed filter pump: Requires 2 relays (FILTER plus one of the AUX relays) for proper operation of both speeds. ! IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 21.

Lo Speed Hi Speed Common Ground

Chlorinator If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell and flow switch must also be installed and the Aqua Logic will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled (default), then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed. When the chlorinator is enabled, the Aqua Logic will automatically detect and control any Aqua Rite(s) that is installed in the system (see page 18).

2-Speed Filter Pump

N L2 L1 G

Display Allows for the display of salt (default) or mineral values.

+

>

Cell Type T-CELL-15

>

Toggle between T-CELL-5 and T-CELL-15 (default) Move to next menu item

Cell Type Selection The Cell Type Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration Menu. The options are T-CELL-5 or T-CELL-15 (default). Make the proper selection based on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the TCELL-5 is typically used. The T-CELL-15 is for pools up to 40,000 gallons.

19

Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting. Low voltage lights will require an external transformer. For lighting systems that have both a light source and color wheel, connect the light source to the “Lights” relay and then connect the color wheel to one of the AUX outputs.

12

BRD MH-T QT HOMT TBBD

BRD GFCB MH-T MP-GT QPF QT HOMT HOM GFB TBBQ

GFCB Filler Plates BRFP LX100FP QF3 HOMFP FP-1C-TB

Pool/Spa Config. + to view/change Pool/Spa Setup Pool and Spa if “Pool and Spa” is selected

Spa - CountDn 00:30

if “Pool and Spa” is selected

General Purpose Outlet If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the Aqua Logic enclosure. Per code, the receptacle should be a GFCI type. Alternatively, connect a standard receptacle to a GFCB.

Aqua Logic Control Power

Spa Spillover Enabled

+

+ +

+

>

Push to access Pool/Spa options Move to previous/next configuration menu item

>

Rotates between Pool and Spa, Spa Only, and Pool Only (default) optio Move to next menu item

>

Adjust time setting (Manual on/off, 0:05, 0:10, 0:15..., (default is 4:00)) Move to next menu item

>

Toggle between Enabled and Disabled (default) Spa Spillover Move to next menu item or previous/next configuration menu

>

Toggle between Pool Only (default) and Spa Spillover options Move to next menu item or previous/next configuration menu

if “Pool and Spa” is selected and if “Spa Spillover” is enabled

Filter Operation Spa Spillover

+

>

if “Pool Only” or “Spa Only” is selected

The Aqua Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers.

V1=Aux1, V2=Aux2 Disabled

+

>

BR MP-T QP HOM TB

Quad

>

BR Cutler-Hammer MP-T Murray QP Siemens HOM Square D TB Thomas & Betts

Twin

>

Single Double

>

Manufacturer

>

SUITABLE LISTED BREAKERS

>

Toggle between Enabled and Disabled (default) Move to previous/next configuration menu

>

Toggle between Enabled (default) and Disabled Move to previous/next configuration menu

if “Pool and Spa-Std” is selected

Filter Off Valve Change: Enabled

+

>

! WARNING: 120VAC only (permanent damage if connected to 240V)

Pool/Spa Setup If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and pushing the POOL/SPA button on the display/keypad will have no effect. If “Pool and Spa” is selected, then the pool/spa suction and return valve actuators should be connected to the Aqua Logic. Pressing the POOL/SPA button on the display/keypad will allow the homeowner to alternate between pool and spa operation. For more information on “Pool and Spa”, refer to the Plumbing section on pages 8.

Factory Prewired 120, 2VA

Spa CountDn This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Aqua Logic automatically returns the valves to their previous positions. It is programmed in increments of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on during this time period. Spa Spillover When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both suction and return valves switched to spa) and “Spillover” (suction valve switched to pool and return valve switched to spa) by successive presses of the “Pool/Spa) button. Filter Operation If “Spa Spillover” is selected, the Aqua Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.

Field Wired

If “Pool Only” is selected, then the Aqua Logic will switch the pool/spa valves to the “pool only” position at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. This may be desirable on some systems with in-floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or the super chlorinate is running.

11

20

4. Electrical Wiring

V1=Aux1, V2=Aux2 This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled, Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output. When disabled (default), the return and suction pool/spa valves function normally. Filter Off Valve Change This menu appears only if Pool/Spa setup is set to “Pool and Spa - Std”. When enabled (default), the filter pump will shut off for 35 seconds whenever the Pool/Spa valves are turning. The pump will NOT shut off when a heater is in Heater Cooldown mode.

+

>

Freeze Temp 38ºF

+

>

Freeze Protect Enabled

+

>

Filter Pump 1 Speed

+

>

Filter Pump Config. + to view/change

>

Push to access pump options Move to previous/next configuration menu

>

Toggle between 1-speed (default) and 2-speed options Move to next menu item

>

Toggle between Enabled (default) and Disabled Freeze Protection Move to next menu item or previous/next configuration menu

>

Adjust the desired freeze protection temperature (33ºF - 42ºF) Move to previous/next configuration menu

Cell Remote Keypad

“Local” Display

Heater Output Sensor Inputs Valve Connectors

x x

Flow Switch High Voltage Relays Subpanel Control Power Input

Filter Pump Select single speed or 2-speed pump. If a 2-speed pump is configured, one of the AUX relays must also be configured to control the low speed motor winding on the pump (see page 12 for wiring and page 24 for AUX configuration). See the Operation Manual for specific information regarding the control logic for 2-speed pump operation. Freeze Protection Freeze protection is used to protect the pool and plumbed equipment against freeze damage. If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold (see below), the Aqua Logic will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the Pool/Spa sub-menu (see page 20), the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The chlorinator will not operate if freeze protection is the only reason the pump is running. Freeze Protection Temperature Select the temperature to be used for freeze protection. Temperature is adjustable from 33ºF - 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have freeze protection enabled.

if “Heater1” is enabled

Heater1 Extend Disabled

+ +

>

Heater1 Cooldown Disabled

>

if “Heater1” is enabled

+

>

Heater1 Disabled

+

>

Heater1 Config. + to view/change

>

Push to access heater options Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Heater 1 Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Heater 1 Cooldown Move to next menu item

>

Toggle between Enabled and Disabled (default) Heater 1 Extend Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Move to next menu item or previous/next configuration menu

if “Heater1” is enabled and 2-speed filter pump is enabled

+

>

Allow Low Speed Disabled

21

The Aqua Logic Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the Control Center. Always: -Ensure that Power is disconnected prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper conductors only

Main Service (Power to the Circuit Breaker Subpanel) The Aqua Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1, L2, N, and ground) from the primary house electrical panel to the main power connections on the Aqua Logic circuit breaker base. The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum.

Grounding and Bonding Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar. Also ground each piece of high voltage (120 or 240VAC) equipment that is connected to the Aqua Logic control relays or circuit breakers. The Aqua Logic should also be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Aqua Logic enclosure.

Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer. Refer to the circuit breaker chart on the following page for a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturer’s rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes. 10

Heater1 If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate “pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Turbo Cell (supplied with AQL-CL chlorination kit) The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:

Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped. When enabled, the Aqua Logic will continue to run the filter pump for 5 minutes after the heater turns off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX remaining” message will scroll on the display.

12” min

Flow switch after cell

When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.

The cell may be mounted vertically or horizontally, and water can move in either direction through the cell. Install using the 2" unions provided. Tighten unions BY HAND for a watertight seal. For systems with 1½“ plumbing use adaptors (provided by installer).

Heater Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time until the pool (or spa) is heated up to the desired temperature setting (see Settings Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.

Flow Switch (supplied with AQL-CL chlorination kit)

Allow Low Speed This menu only appears if the pool filter is configured for 2-speed operation. During default operation, high speed mode is used whenever the heater is on. If Allow Low Speed is “Enabled”, low speed will be allowed whenever the heater is on.

Solar Disabled if “Solar” is enabled

Solar Extend Disabled

if “Solar” is enabled

Solar Priority Disabled

+

+ + +

>

! IMPORTANT: To ensure proper operation, verify that the arrow on the flow switch points in the direction of water flow.

Solar Config. + to view/change

>

! IMPORTANT: There must be at least a 12" (30cm) straight pipe run before (upstream) the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm) of straight pipe.

>

The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Logic starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system.

>

Flow switch before cell

>

Push to access solar options Move to previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Solar Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Solar Extend Move to next menu item

>

Toggle between Enabled and Disabled (default) Solar Priority Move to previous/next configuration menu

Solar If the solar control logic is “Enabled”, several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be setup for solar logic (page 25). If the solar is operated by a pump, then one of the AUX relays must be set up for solar logic (page 24). Also, the “solar” temperature sensor must be installed. This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available. If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate pool and spa desired temperature settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

9

22

Solar Extend If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating. Solar Priority If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally.

Lights Relay Standard

> >

+

+

>

for all functions except low speed of 2-speed filter pump

+

>

Lights Freeze Disabled

These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves (suction and return). Refer to the diagram below. HIGH VOLTAGE LIGHTS

High Voltage Relays

>

Toggle between Standard (default) and Dimmer Move to next menu item or previous/next configuration menu

>

Valve Outputs

Filter Pump Lights Aux 1 Aux 2

Push to access Lights options Move to previous/next configuration menu item Rotates between Manual On/Off (default), Countdown Timer, Timeclock Solar, Low speed of a 2-speed pump options, and Super Chlorinate Move to next menu item

for all functions except solar and low speed of 2-speed filter pump and dimmer

Lights Interlock Disabled

“Standard” Pool/Spa system configuration

Pool/Spa Suction Pool/Spa Return Valve 3

SOLAR BOOST PUMP

POOL/SPA SUCTION VALVE

MANUAL VALVE

CHECK VALVE FILTER

MANUAL VALVE

SPA BLOWER

Solar – the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur. Low Speed of a 2-speed Filter Pump – the Aqua Logic will turn on the lights relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

23

POOL/SPA RETURN VALVE

MANUAL VALVE

CHECK VALVE

WATER FEATURE VALVE

WATER FEATURE PUMP

(prevents draining of raised spas)

ISOLATED WATER FEATURE IN-FLOOR CLEANER

SPA JET PUMP

Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock in the Timers Menu (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output on and off.

FLOW SWITCH

POOL SWEEP BOOST PUMP

HEATER BYPASS VALVE (manual)

TWO-WAY VALVE

Toggle between Enabled and Disabled (default) Lights Freeze Protectio Move to previous/next configuration menu

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The lights relay will turn off automatically after a programmed time (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output off.

COLOR WHEEL

CELL

POOL/SPA TEMPERATURE SENSOR

Toggle between Enabled and Disabled (default) Lights Interlock Move to next menu item

Manual On/Off—the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic.

FIBER OPTIC LIGHT SOURCE

HEATER SOLAR VALVE

FILTER PUMP

(prevents draining of raised spas)

POOL VACUUM VALVE

Lights Function Although designated as the “Lights” output, the function of the lights relay is similar to the aux1 and aux2 relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.

LOW VOLTAGE LIGHTS

CHECK VALVE

ENERGY FILTER

>

TRANSFORMER

SOLAR TEMPERATURE SENSOR

CHECK VALVE

>

for manual on/off, countdown timer and timeclock functions

+

>

Lights Function Manual On/Off

+

>

Lights Config. + to view/change

3. Plumbing

SPA

PUMP

SKIM

SUCTION CLEANER

SPILLOVER

MAIN DRAIN

POOL ENERGY SAVER PRESSURE CLEANER

POP-UP

POP-UP OVERFLOW

POP-UP

RETURN JET POP-UP

VALVE WATER FEATURE

NON-BOOST PRESSURE CLEANER

PUMP WATER FEATURE

PRESSURE CLEANER

Some important notes regarding the Aqua Logic control of Standard Pool/Spa systems: In Pool/Spa Config., select:

Pool/Spa Setup Pool and Spa

1. The Aqua Logic can be programmed to accommodate spa spillover, if desired. 2. A conventional heater (gas or heat pump) and solar can be used to heat both the pool and the spa. 3. If the chlorinator cell is plumbed prior to the pool/spa return valve, then both the pool and the spa can be chlorinated 4. The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature, depending on the current operation of the pool. The temperature will only be displayed when the filter pump is running. 5. If any water feature or pressure side cleaner boost pumps are used, be sure to enable the “interlock” feature (see “Configuration Menu” for details) to ensure that the pumps operate only when the filter pump is on and the system is in the “pool only” operating mode. 6. The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool. 7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. 8

never touch the unit). The display/keypad is designed to mount onto a standard electrical utility box (same box as a single light switch, ideal for new construction) or can be mounted directly onto any wall surface. When selecting a location, note that the wire to the Aqua Logic main unit must be less than 500’ long. Refer to the remote’s installation instructions as well as the steps below:

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the keypad. See diagram below.

Lights Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the lights are turned from off to on.

2. Screw the baseplate in the desired position (screws supplied by installer). Remote Keypad

Lights Interlock If enabled, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

push up here to remove cover

3. See “Electrical Wiring” (page 17) for instructions on running the cable from the Aqua Logic main unit to the remote display/keypad. AQL-SS-6B-x (x=W, G or B for White, Gray or Black) The AQL-SS-6B is a double insulated, waterproof device which is intended for installation at the water's edge. The remote control comes with an attached 150’ cable and is typically installed at the tile-line of the spa wall, or in the deck, within arm's reach of a pool/spa occupant. Refer to the AQL-SS-6B installation manual for specific mounting and wiring information.

Lights Freeze Protection This function helps protect equipment that is wired to the lights relay against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Logic will energize the lights relay. IMPORTANT: this only enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

Wireless Remote Controls

Aux1 Relay Standard

>

+

>

Toggle between Standard (default) and Dimmer Move to next menu item or previous/next configuration menu

>

Toggle between Enabled and Disabled (default) Aux1 Interlock Move to next menu item

>

Toggle between Enabled (default) and Disabled Aux1 Freeze Move to previous/next configuration menu

for all functions except solar and low speed of 2-speed filter pump and dimmer

Aux1 Interlock Disabled

+

for all functions except low speed of 2-speed filter pump

+

>

Aux1 Freeze Enabled

! WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swim-

Optional Valve Actuators If using the actuators supplied with the Aqua Logic—note that the internal cams in the actuator may have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action. RETURN

SUCTION IN

OUT

OUT

for manual on/off, countdown timer and timeclock functions

Push to access Aux1 options Move to previous/next configuration menu item Rotates between Manual On/Off (default), Countdown Timer, Timeclock Solar, Low speed of a 2-speed pump options, and Super Chlorinate Move to next menu item

>

+

>

AQL-SS-RF Wireless Spa Side Remote Control The AQL-SS-RF is a waterproof portable remote control that is designed to be used in and around the pool/spa area. The unit floats and can be left in the pool/spa water for easy access.

Aux1 Function Manual On/Off

+

>

AQL-BASE-RF/AQL2-BASE-RF Base Receiver This optional base receiver must be installed if the wireless spa side remote (AQL-SS-RF) is used. To install the base receiver, remove the knockout on the upper left side of the Aqua Logic main control unit, insert the base receiver, and then tighten the nut from the inside. Also refer to the Base Receiver manual and the diagram on page 17.

Aux1 Config. + to view/change

>

The wireless remotes require the user to run the “Teach Wireless” routine in the Settings Menu. This information can be found in the Aqua Logic Operation Manual and the owner’s manual of each remote.

NOTE: The configuration parameters for the Aux2 output is the same as shown below for Aux1.

>

A single Base Receiver must be installed on the Aqua Logic in order to use the AQL-SS-RF wireless spa side remote control. With the Base Receiver installed, there is no limit on the number of wireless remotes that can used. The maximum distance between the wireless remote and the base receiver on the Aqua Logic main control unit is 400 feet (120m) line of sight or 200 feet (60m) through walls, etc. If in doubt about the distance, test operation before installing the remote.

IN

mers may become entrapped underneath the cover.

Aux1 Function Manual On/Off (default)—the aux relay will alternate between turning on and off when the aux button is pressed. There is no automatic control logic. Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time (see Timers Menu, Operation Manual). The AUX button can also be used to turn the output off.

IN (Common)

7

OUT (Common)

24

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off. Solar – the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur. Low Speed of a 2-speed Filter Pump – the Aqua Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation. Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Aux button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 15 ft. (5m) long. Call the Goldline Service Dept. (888-921-7665) for information regarding longer cables.

Aux1 Interlock If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer. Aux1 Freeze Protection This function protects the pool, plumbing, and equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Logic will turn on the aux relay to circulate the water. IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

+

>

+

>

Valve3 Function Solar

>

Push to access Valve3 options Move to previous/next configuration menu item Rotates between Timeclock (default), Solar, In-Floor Cleaner, and Super Chlorinate Move to next menu item

>

Toggle between Enabled and Disabled (default) Valve3 Interlock Move to next menu item

>

Toggle between Enabled and Disabled (default) Valve3 Freeze Move to previous/next configuration menu

>

for all functions except solar

+

>

Valve3 Freeze Disabled

+

>

Valve3 Interlock Disabled

Aqua Logic Control Center The Aqua Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is important not to block the four sides of the control. Do not mount the Aqua Logic inside a panel or tightly enclosed area.

Aux1 Relay This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Aux1 output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the aux1 output is turned from off to on.

Valve3 Config. + to view/change

2. Mounting the Equipment

Valve3 Function Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the Timers Menu (see Operations Manual). The VALVE3 button can also be used to turn the valve output on or off.

25

Temperature Sensors

Three sensors are included with the Aqua Logic. A water sensor and an air sensor must be installed at all times for proper operation. A solar sensor is required if the solar function or “dual equipment” is enabled.

Water Sensor

This sensor is used to measure the pool/spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram. 1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs. 2. Insert sensor until O-ring collar sits flush on the hole. 3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not overtighten. 4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with insulation and white paint.

Air Sensor

Mount the air sensor outdoors. ! IMPORTANT: Mount the air sensor out of direct sunlight.

Solar Sensor (Spa Sensor if using “Dual Equipment”)

For solar applications, mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors. For Dual Equipment applications, mount the sensor after the spa filter but before the heater (see page 8). Use additional cable (20 AWG) if necessary.

Optional AQL-CL Chlorination Kit The AQL-P4 requires the use of the AQL-CL or AQL-CL-25FT chlorination kit when using the chlorinator function. This kit contains a Turbo Cell, cell unions and flow switch. Refer to pages 9 and 18 for plumbing and wiring instructions.

Optional Remote Controls Goldline offers a variety of wired and wireless remote control options for the Aqua Logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the Control Center.

Wired Remote Controls

Up to 3 wired remote controls can be installed. See page 17 for wiring information. AQL-WW-P4 The AQL-WW-P4 display/keypad must be mounted indoors or in a weather protected area (rain should 6

Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur.

Pool Sizing Formula

Liters

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.

(pool size in meters)

Diameter x Diameter x Average Depth x 5.9

Diameter x Diameter x Average Depth x 785

Oval

Length x Width x Average Depth x 6.7

Length x Width x Average Depth x 893

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function. Valve3 Interlock If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected above and turn the valve off when: the filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least 99.0% pure. It is also acceptable to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.

Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold, the Aqua Logic will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of the valve3 output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration. Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together. Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.

if AQL-SS-6B is connected

6B Spa Config. + to view/change Select 6B Spa A 6B A, Button 1 Pool/Spa

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

10 ppm 20 ppm 30 ppm 40 ppm 50 ppm 60 ppm 70 ppm 80 ppm

(3.6)

(4.3)

(3.6)

(4.3)

9.4

10.7

12.0

13.4

14.7

16.0

18.7

20.0

21.3 (9.7)

(10.3)

4.7

5.8

7.0 (3.2) 6.0

8.2

9.4

10.5

11.7

12.9

14.0

15.2

16.4

17.2

18.7

19.8

9.0

10.0

11.0

12.0

13.0

15.0

16.0

(5.4)

(5.9)

14.0

10.0

10.8 (4.9)

11.7

12.5

13.3

(4.5)

8.0

8.7

5.3

(3.2)

6.7

(3.7)

4.0

(2.7)

8.0

(2.7)

(4.9)

(3.7)

(4.3)

7.0

8.0

(3.2)

(3.6)

(5.4)

(4.8)

(2.2)

(6.1)

(5.3)

(4.5)

(6.7)

(5.9)

(5.0)

3.3

4.2

5.0

5.9

6.7

7.5

8.4

9.2

(2.3)

(2.7)

(2.3)

(2.7)

(3.0)

(3.4)

(3.8)

(4.2)

2.7

3.3

4.0

4.7

5.4

6.0

7.4

(1.8)

(2.1)

(1.8)

(2.1)

6.7

2.0

(1.4)

1.3

2.5

(1.6)

1.7

3.0

(1.4)

2.0

3.5

(1.6)

2.3

(2.4)

4.0 (1.8)

2.7

(2.7)

4.5

(2.0)

3.0

(3.0)

5.0

(2.3)

3.3

(7.3)

(6.4)

(3.6)

(3.3)

5.5

(2.5)

3.7

6.0

(2.7)

4.0

(8.5)

(6.9)

(3.9)

6.5

(2.9)

4.3

(7.4)

(6.4)

(5.2)

9.3

(4.2)

7.0

(3.2)

4.7

(9.1)

(8.0)

(6.8)

(5.6)

10.0 (4.5)

7.5

(3.4)

5.0

(8.5)

22.7 (9.0)

(7.2)

(6.0)

(6.3)

10.7 (4.8)

8.0

(3.6)

5.3

(1

18.0

1

15.0

1

12.0

12

(6.7)

9.0

(4.1)

5.7

(.91)

(1.1)

(.91)

(1.1)

(1.2)

(1.4)

(1.5)

(1.7)

(1.8)

(2.0)

(2.1)

(2.3)

(2.4)

(2.6)

0.7

0.8

1.0

1.2

1.4

1.5

1.7

1.8

2.0

2.2

2.3

2.5

2.7

2.8

(8 (7

(5

9

(4

6

(2

3.0

3

(.45)

(.54)

(.45)

(.54)

(.64)

(.68)

(.77)

(.82)

(.91)

(1.0)

(1.1)

(1.2)

(1.2)

(1.3)

(1.3)

(1

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0

5

>

Rotates between all available remotes Move to next menu item Rotates between Pool/Spa, Filter, Lights, Heater1, Aux1, and Aux2 Move to previous/next menu item or next configuration menu

6B A, Button 1 This menu allows the user to map each button of the AQL-SS-6B to one of the standard Aqua Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3 - Lights, Button 4 - Heater1, Button 5 - Aux1 and Button 6 - Aux2.

2

(9.5)

(5.4)

8.5

(3.9)

+

>

Push to access the 6 Button Spa Side Remote options Move to previous/next configuration menu

2

(1

21.0 (8.1)

14.2

+

>

Select 6B Spa This menu only appears if more than one AQL-SS-6B is detected at power up. Select which of the available remote controls (A, B or C) is to be configured.

Gallons and (Liters) of Pool/Spa water

Current 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 34,000 36,000 38, Stabilizer Level (ppm) (30000) (37500) (45000) (52500) (60000) (67500) (75000) (82500) (90000) (97500) (105000) (112500)(120000) (127500)(135000) (142

0 ppm

+

Remote Menus Enabled

+

>

Round

>

Length x Width x Average Depth x 1000

>

(pool size in feet) Rectangular Length x Width x Average Depth x 7.5

>

Gallons

>

Toggle between Enabled (default) and Disabled Remote Menus Move to previous/next configuration menu

This feature will prevent unauthorized access to the Settings, Timers, and Configuration menus from any of the Aqua Logic’s remote display/keypads. When disabled, the remote display/keypads will only show the default menu and allow on/off control via the pushbuttons. Note that the function of the Aqua Logic’s built-in display/keypad is unchanged by this selection. Once disabled, the only way to enable “Remote Menus” is to use the local display/keypad.

26

+

>

>

All Timeclocks 7-day

Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu

This selection affects ALL of the timeclock logic in the Aqua Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If “Weekend/Weekdays” option is selected then the user can enter one set of turn-on/ turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turnoff times for weekdays (Monday through Friday).

Initiate reset of all configuration parameters Move to previous/next configuration menu (config. not reset)

+

Reset all configuration parameters Move to previous/next menu (config. not reset)

>

Config. reset Confirmed

>

>

Are you sure? + to proceed

+

>

Reset Config. to Default Press +

>

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options Move to previous/next configuration menu

+

>

Units ºF and PPM

>

Toggle between 12 hour AM/PM (default) and 24 hour time format optio Move to previous/next configuration menu

+

>

Time Format 12 hour AM/PM

> >

Move to previous/next configuration menu

The pool’s chemistry must be balanced BEFORE activating the Aqua Logic’s optional chlorinator function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Logic system.

Salt (When using optional chlorinator function - requires AQL-CL chlorination kit) Salt Level

Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/ liters) if pool size is unknown. The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt. If the level is low, determine the number of gallons in the pool and add salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Aqua Logic to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

Current salt level ppm

Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values. This function is NOT reversible--be careful.

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400

27

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Gallons and (Liters) of Pool/Spa water 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 30,000 32,000 34,000 36,000 38,000 40,000 (30,000) (37,500) (45000) (52,500) (60,000) (67,500) (75,000) (82,500) (90,000) (97,500) (105,000) (112,500) (120,000)(127,500)(135,000)(142,500) (150,000)

213

267

320

373

427

480

587

640

693

747

800

854

907

960

(97)

(121)

(145)

(170)

(194)

(218)

(242)

(267)

(291)

(315)

(339)

(364)

(388)

(412)

(436)

(460)

(484)

200

250

300

350

400

450

500

550

600

650

700

750

800

850

900

950

1000 (453)

1067

(91)

(114)

(136)

(159)

(182)

(205)

(227)

(250)

(273)

(295)

(318)

(341)

(363)

(385)

(408)

(430)

187

233

327

373

420

467

513

560

607

653

700

747

793

840

887

933

(85)

280

(106)

(127)

(148)

(170)

(191)

(212)

(233)

(255)

(276)

(297)

(318)

(339)

(360)

(382)

(403)

(424)

173 (79)

217 (98)

160

200

(73)

(91)

147 (67)

260

303

347

390

433

477

520

563

607

650

693

737

780

823

867

(118)

(138)

(158)

(177)

(197)

(217)

(236)

(256)

(276)

(297)

(317)

(337)

(358)

(378)

(398)

240

280

320

360

400

440

480

520

560

600

640

680

720

760

800

(109)

(127)

(145)

(164)

(182)

(200)

(218)

(236)

(255)

(273)

(291)

(310)

(328)

(346)

(364)

183

220

257

293

330

367

403

440

477

513

550

587

623

660

697

733

(83)

(100)

(117)

(133)

(150)

(167)

(183)

(200)

(217)

(233)

(250)

(267)

(283)

(300)

(317)

(333)

133

167

200

233

267

300

333

367

400

433

467

500

533

567

600

633

667

(61)

(76)

(91)

(106)

(121)

(136)

(152)

(167)

(182)

(197)

(212)

(227)

(243)

(258)

(274)

(289)

(304)

120

150

180

210

240

300

360

390

420

450

480

510

540

570

600

(68)

270

330

(55)

(82)

(95)

(109)

(123)

(136)

(150)

(164)

(177)

(191)

(205)

(218)

(232)

(246)

(259)

(263)

107

133

160

187

213

240

267

293

320

347

373

400

427

453

480

507

533

(48)

(61)

(73)

(85)

(97)

(109)

(121)

(133)

(145)

(158)

(170)

(182)

(195)

(207)

(219)

(231)

(243)

93

117

140

163

187

257

280

303

327

350

373

397

420

443

467

(53)

210

233

(42)

(64)

(74)

(85)

(95)

(106)

(117)

(127)

(138)

(148)

(159)

(169)

(180)

(190)

(201)

(211)

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

400

(36)

(45)

(55)

(64)

(73)

(82)

(91)

(100)

(109)

(118)

(127)

(136)

(145)

(154)

(163)

(172)

(181)

83

100

117

133

150

167

183

200

217

93

107

120

133

147

160

173 (79)

(85)

80

90

100

110

120

67

73

67

(30)

53

(38)

67

(45)

80

(24)

(30)

(36)

40

50

60

(53)

(42)

(61)

(48)

(68)

(55)

2600

(18)

(23)

(27)

(32)

(36)

(41)

2800

27

33

40

47

53

60

(76)

(61)

(45)

250

267

283

300

(137)

(144)

(152)

187

200

213

227

240

253

267

130

140

150

160

170

180

190

200

80

87

93

100

107

113

120

127

133

(55)

(50)

333

(114)

(73)

(67)

317

(106)

(91)

(83)

(98)

(59)

233

(64)

(91) (68)

(121)

(98)

(73)

(129)

(104) (77)

(110) (81)

(117) (86)

(123)

(90)

(12)

(15)

(18)

(21)

(24)

(27)

(30)

(33)

(36)

(39)

(42)

(45)

(48)

(51)

(54)

3000

13

17

20

23

27

30

33

37

40

(21)

50

(23)

(24)

57

(26)

60

(20)

47

53

(18)

43

(27)

(29)

(30)

Ideal

(6)

(8)

(9)

(11)

(12)

(14)

(15)

(17)

(57)

63

(60)

67

3200

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

Ideal

3400

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

3600+

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

Dilute

4

1. Preparing Pool/Spa Water 6. System Startup and Checkout

General Water Chemistry

Salt is required only if you are using the chlorinator features on the Aqua Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Logic configuration menu for information on enabling/ disabling the chlorinator (see page 19).

Water Chemistry

The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals (APSP). The only special requirements for the Aqua Logic are the salt level and stabilizer.

Before Startup

Before starting the Aqua Logic for the first time, be sure that the following items have been completed: 1. 2. 3. 4. 5. 6.

Pool/spa chemicals are within the recommended levels according to the chart on page 3. Pool/spa salt level is between 2700 – 3400 PPM. Properly rated circuit breakers are installed in the Aqua Logic subpanel. All wiring is performed according to NEC and local codes. The Aqua Logic is properly grounded and bonded. The Aqua Logic is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu.

Settings Menu

Heater and/or solar thermostat settings Chlorinator settings Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

Heater Checkout Follow these instructions to verify that the Aqua Logic is properly controlling the heater.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below to determine the saturation index.

Si = pH + Ti + Ci + Ai - 12.1 Calcuim Hardness

Ci

75 100 125 150

1.5 1.6 1.7 1.8 1.9

ºC

ºF

Ti

12

53

.3

16

60

.4

19

66

.5

24

76

.6

29

84

.7

34

94

.8

400 600

39

103

.9

800

200 250 300

Total Alkalinity 75 100 125 150 200 250 300

2.0 2.1

Ai 1.9 2.0 2.1 2.2 2.3 2.4 2.5

OK

2. Check that the heater is running. If not, then check: • Power is supplied to the heater. • The Aqua Logic control output is properly connected to the heater control (see ”Heater Control” wiring, page 13). • Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation—refer to the heater manual and also “Heater Control” (page 13). • Heater is turned on (“Kill Switch” is in the “ON” position). • If a heater bypass valve is installed, check that water is flowing through the heater. • The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that some heat pumps actually have be set to the lowest possible temperature.

3

28

2.2 2.4 2.5

400 600 800

2.6 2.8 2.9

How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritation may occur. -.2

1. Check that the Aqua Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following: • The heater is enabled (Configuration Menu/Heater Config.). • The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater & Spa Heater). • The filter pump is running. • If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool Solar & Spa Solar and temporarily lower the temperature settings below the current water temperature.

0

CORROSIVE

.2

SCALING

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/Heater Config.) is operating properly: • Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button). • The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is active. • The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining. • The pump will automatically turn off at the end of the 5 minute heater cooldown period. For more detailed instructions on control and operation of the Aqua Logic system, refer to the Operation Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To enter service mode, push the SERVICE button once on the main unit keypad. This will initially turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service mode, the buttons on the optional remote display/keypad and the optional spa side remote will turn outputs off, but will not turn any output on. Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104ºF (40ºC). Pushing the SERVICE button again will enter a timed service mode. Service operation as described above will continue for 3 hours, then automatically return to normal operation. Push the SERVICE button once more to exit out of Service mode.

Installation Steps

Details on each installation step are presented on the following pages: 1. Prepare the pool water (page 3) General Water Chemistry Salt 2. Mounting the equipment (page 6) Aqua Logic main unit Remote display/keypad (optional) Temperature sensors Valve actuators (if applicable) 3. Plumbing (page 8) General Pool Equipment Turbo Cell Flow Switch 4. Electrical Wiring (page 10) Main service Grounding and bonding Circuit breakers Aqua Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Aqua Logic control configuration (page 19) 6. System Startup and checkout (page 28)

29

2

Introduction Before You Begin

FCC Statement

What’s Included

Before attempting to install the Aqua Logic system, check that the following components have been included in the package: Aqua Logic Electronics Unit (3) Temperature sensors with 15 ft. (5m) cable, hose clamp

What’s NOT Included

Some of the additional items that you may need to complete an installation include: Circuit breakers None are included with control—see page 10 and inside of door for suitable breakers Wire 4-conductor cable (electronics unit to remote display/keypad) Wire/conduit for 100A service from main panel to Aqua Logic Wire/conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Logic) Mounting hardware (screws, etc.) for mounting Aqua Logic and remote display/keypad Valves (use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators

Accessory Products - Order Separately AQL-CL AQL-CL-25FT AQL-WW-P-4 AQL-SS-6B-x (x=W/G/B) AQL2-POD AQL-SS-RF AQL-BASE-RF AQL2-BASE-RF AQL-DIM GVA-24 V&A-xx

The following statement is applicable if any of the wireless accessories are connected to the Aqua Logic system.

Chlorination kit Chlorination kit with 25ft cable Wired Remote Display (requires AQL-BASE-RF) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white, gray or black) Handheld Wireless Waterproof Remote with Charging Station (requires AQL2-BASE-RF) Wireless Spa Side Remote Control (AQL-BASE-RF required) Base Receiver Base Receiver Light Dimmer Relay Valve Actuator Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)

(Compliance Statement, Part 15.19): This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. WARNING (Part 15.21): Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.

Industry Canada Statement

The term “IC” before the certification/registration number only signifies that the Industry Canada technical specifications were met.

Interference

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, then the user is encouraged to try to correct the interference by one or more of the following measures: • • • •

Reorient or relocate the receiving antenna. Increase the separation between the equipment and the receiver. Connect the equipment into a power source on different circuit than the receiver. Consult the dealer or an experienced radio/TV technician for help.

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances.

1

30

Table of Contents

31

Introduction

Before You Begin................................................................... 1 Installation Steps.................................................................... 2

1. Preparing Pool/Spa Water

General Water Chemistry..................................................... 3 Salt.......................................................................................... 4

2. Mounting Equipment

Aqua Logic Control Center................................................... Temperature Sensors........................................................... Optional AQL-CL Chlorination Kit........................................ Optional Remote Controls.................................................... Optional Valve Actuators.......................................................

3. Plumbing

Pool/Spa Configuration........................................................ 8 Turbo Cell............................................................................... 9 Flow Switch............................................................................ 9

4. Electrical Wiring

Main Service.......................................................................... Grounding and Bonding........................................................ Circuit Breaker Installation and Wiring......................... ...... General Purpose Outlet........................................................ Aqua Logic Control Power................................................... High Voltage Pool Equipment.............................................. Low Voltage Wiring...............................................................

5. Configuration

Configuration Menu............................................................... 19

6. System Startup and Checkout

Before Startup...................................................................... Heater Checkout................................................................... Service Mode........................................................................

28 28 29

7. Warranty

Aqua Logic Limited Warranty..............................................

32

6 6 6 6 7

10 10 10 11 11 12 13

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:

IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: •

READ AND FOLLOW ALL INSTRUCTIONS



!

WARNING: Disconnect all AC power during installation.



!

WARNING: Water in excess of 100 degrees Fahrenheit may be hazardous to your health.





!

WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

A green colored terminal marked “Earth Ground” is located inside the wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.



One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada.



All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada.



SAVE THESE INSTRUCTIONS

For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada and for any replacement parts or accessory products, provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation. For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid. For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid. Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. WARRANTY EXCLUSIONS: 1. Material supplied or workmanship performed by others in process of installation. 2.

Damage resulting from improper installation including installation on pools larger than the product rating.

3.

Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in product’s owners manual(s).

4.

Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s).

5.

Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE. THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.

32

Aqua Logic Programming Flow Chart

Aqua Logic Automation and Chlorination

denotes conditional items

PS-4 only

(actuators, cell & remote display not included - order separately)

Installation Manual for model

PS-4 only

AQL-P-4

G

G LDLINE C ON TROLS

North Kingstown, RI 02852 USA

092028J Copyright © 2008 Goldine Controls

LDLINE C ON TROLS

www.goldlinecontrols.com 888-921-7665

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Aqua Logic Automation and Chlorination Installation Manual for model

Aqua Logic Programming Flow Chart Aqua Logic Automation and Chlorination denotes conditional items PS-4 only (actuators, cell & remote display not...

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